World class generator transfer switch leadership

In the generator transfer switch business there are leaders, and then there's everyone else. At Bernini Design, we take immense pride in driving the genset controller standards forward, focusing on efficiency, quality, and safety.

No one ever complained about our generator control panels.

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 When you deal with generators, your generator transfer switch panel can be the difference between moving forward and spinning your wheels. At Bernini Design we're continually finding the best new technology.

No one ever complained it was too easy. No one ever complained about our technology.

What is generator transfer switch panel

 A generator transfer switch panel is the ideal choice in cases where you have to control a power generator that is connected to the utility power in a standby configuration. The generator transfer switch panel is always waiting for a failure of the power utility. The generator transfer switch panel automatically manages the connection assignment of the LOAD to MAINS or GENERATOR. The generator transfer switch panel includes an automatic battery charger and a set of electronic circuit boards complete with power relays that interface with the engine Auto Start module. The generator transfer switch is conveniently tasked with driving the contactors. Despite the fact that the power configuration is the same for all panels, the dimensions and weight of a generator transfer switchpanel depends on the nominal power of the system. What is a generator transfer switch panel is easy to explain. Not easy to manufacure an STATE-OF-ART  generator transfer switch panel.

FREQUENTLY ASKED QUESTIONS (FAQ)

WHAT IS AN AUTOMATIC MAINS FAILURE PANEL

HOW AN ATS PANEL WIRING DIAGRAM LOOK LIKE

HOW IS A TYPICAL ATS PANEL CONFIGURATION

HOW TO CONNECT A GENERATOR TO AN ATS PANEL

WHAT IS AND HOW DOES AN ATS CONTROLLER WORK

 
PURCHASE AN AUTOMATIC TRANSFER SWITCH PANEL

STANDARD PRODUCTS INCLUDE SIZES 5 UP TO 160kVA.

WE MANUFACTURE AUTOMATIC TRANSFER SWITCH PANELS FOR SPECIAL APPLICATIONS AS WELL.

OPEN THE PRICE LIST PAGE FOR INDUSTRIAL APPLICATIONS

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HOW THE AUTOMATIC TRANSFER SWITCH DOES WORK

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Generator transfer switch panel

The main duty of the generator transfer switch [1] is to transfer the load to the backup generator [4]. A generator transfer switch panel may also command the backup generator to start [2], based on the electrical parameters monitored on the primary supply. The generator transfer switch panel isolates the backup generator from the electric utility when the generator is on and providing temporary power [3]. The control capability of generator transfer switch panel may be manual only, or a combination of automatic and manual. The most advanced generator transfer switch panels may be equipped with advanced controllers and remotely controlled via GSM or TCP-IP as indicated in the image.

You can monitor, from your office, your entire fleet of backup generators installed in various  areas  by using the Bernini Design generator transfer switch panels. Application areas include: industrial, Commercial & retail,  Light Industrial, Municipal, Hospitals and Telecoms.

Imagine, for example that you have a fleet of back up generators installed in a chain of retail stores. The worst scenario is a wide-scale power outage that affect a big area including many of your clients. In this case, the generator transfer switch panel will instruct the backup generator to start. Once the generator transfer switch panel see that the generator is ready to provide electric power, the  generator transfer switch panel break the retail stores connection to the electric utility and connect the generators to the retail stores main electrical panel.

The generator supplies power to the retail store electric load, but it is not connected to the electric utility line. As a matter of fact it is mandatory to isolate the generator from the distribution system to protect the generators from overload in powering loads. In the meantime the generator changeover panels protect workers from back-feeding. On the screen of the computer you can monitor all generators. You can instruct , from your office, qualified personeel in case of a generator fails to start.  

When utility power returns, for a pre-set time, in stable conditions, each generator transfer switch panel will start to transfer the retail store back to utility power and command the generator to turn off. From your computer you can follow the situation gradually returning normal. One after one the electrical system in each retail store will be finally connected to the utility power.

Safety of generator transfer switch panel

A generator transfer switch panel works in a ‘break-before-make transfer mode’. A break-before-make generator transfer switch panel opens contact with one source (utility power for example) of power before it makes contact with the other (Generator for example). It prevents back-feeding from a backup generator back into the utility power, for example. This solution is often called ATS (Automatic Transfer Switch). During the split second of the power transfer the current is interrupted. Is like you handle a three position circuit breaker, with utility power on one side, the generator on the other, and "off" position in the middle. Before making any connection, you are required to ‘cross’ the position ‘OFF’ (that is ‘no connection’). The internal transfer switch controller checks the electrical parameters before making a connection. The automatic transfer switch controller opens the circuit in case of severe troubles as well.

READ MORE ABOUT BE28 AUTOMATIC TRANSFER SWITCH CONTROLLER  ABOUT GSM MONITORING

Automatic generator transfer switch panel circuit diagram

 An automatic generator transfer switch panel works in conjunction with your backup generator to ensure you have electrical power to your business premises at all times. During a power outage, the automatic generator transfer switch panel transfers the load to the generator, and then transfers it back once utility power has been restored. The controller ensures that all this is done smoothly and with virtually no downtime.  The automatic generator transfer switch panel comes with a built-in controller, which monitors the parameters of power and detects when there are any interruptions or when an electrical parameter, frequency for example, is out of the preset limit. The controller will then automatically start the engine when necessary via the KFH relay. The contact of the relay will instruct the Auto Start Module to start the engine. Once the generator has reached the correct frequency and voltage, the automatic changeover transfers the load from the utility to the generator. This happens immediately after a power failure or based upon your requirements (it could be delayed up to 24 hours). Once utility power has been restored, the Automatic changeover will switch the load back automatically. After a time delay, the engine is then stopped. All items that allow the above described functions are included in the wiring diagram on the left. The controller monitors the electrical parameters of the power utility and generator via the terminals R-S-T-L1-L2-L3. The drawing indicates a 3-phase system. But you can connect the panel is single phase as well. The changeover switch is made by using two electrically separated circuit breakers or so called ‘contactors’. These devices are not allowed to close simultaneously. They are allowed to open simultaneously or only one at a time. There is a particular mechanism that does not allow to both breakers to be in a ‘circuit closed position’. This device is called ‘mechanical interlock’. A contactor is an electrically controlled switch, really similar to a relay except with higher current and voltage ratings. A contactor is controlled by a circuit that energize the solenoid. In the wiring diagram the CONTACTOR of the generator is indicated as KG and the CONTACTOR of the power utility is indicated as KM.  Each contactor in its own ‘closed position’ opens the auxiliary contact. This contacts being in series with the coil of the other contactor adds more safety to the automatic changeover. This connection is called ‘electrical interlock’.  So, we can say that by using the ‘mechanical interlock’ and  ‘electrical interlock’ we are sure that it is not possible to connect the generator to the power utlity. The only possible allowed connections are:

  1. a) GENERATOR TO LOAD           b) POWER UTILITY TO LOAD

The automatic transfer switch controller features a particular programmable timer named ‘CHANGE OVER DELAY’. In other words, you can program the switching time between GENERATOR to LOAD and POWER UTILITY to LOAD. Normally this time is set at two seconds. This means that all the time you switch a power source you will have a ‘black-out’ in your load for about two seconds. The coils that operate the contactors are controlled by two auxiliary relays: KMC & KGC. Click on the Generator automatic transfer switch wiring diagram to enlarge the image.

In this drawing you can see how intuitive is the connection of an automatic generator transfer switch panel . In the drawing a 3-phase connection is shown together with a pre-heat element. This equipment will maintain the body of the engine warm; about 30-40 degree Celsius. This prevent the fluid in the engine to freeze and will guarantee a fast response time of the generator especially in winter. In critical situation you require immediately the full load from your generator. If the engine is cold, you are required to warm up the engine by running it off load for a few minutes. Once you start with a reasonable  good temperature you can demand full load practically immediately. Despite the fact that current sensors can provide Over Load & Over Current Protection (by correctly programming the automatic transfer switch controller) it is recommended to use a magnetic circuit breaker for the protection of the generator. In this way you prevent severe damage in case the generator transfer switch controller fails to protect the system. The installation of an automatic changeover switch  must be carried out by qualified personnel only. The installation must be up to code. An electrical code is a set of regulations for the electric wiring and electrical installations. The purpose of an electrical code is to provide standards to ensure electrical wiring systems that are safe and unlikely to produce either electric shock or fire. Electrical codes are ruled by national and international technical organizations, and adopted as law to make them enforceable.

Here you can see a typical guide line   and a typical  Electrical Panel Permit Requirements